프로젝트(단조품개발)
(주)맥스링 솔루션의  종합적인 단조솔루션을 제공합니다.


‌‌DEVELOPMENTPROJECT 

1. Features
1) This ring rolling is equipped with robot control controller(NI, CompactRiO) and can be controlled precisely.


 2) Full automatic control 
  - Approaching-Rolling-Return 


 3) Inter communicate with production system in

       the company.
    - work order loading via network
    - Storing the work data in the DB in real time
    - Real-time monitoring of work status
 4) Data Log
    - Record 60 sensor data in 0.1 second increments
    - Provides graph analysis function
    - Use when analyzing the cause of failure

2. Ranked 3rd in the 2010 NI Customer Solutions 
     Competition.



‌‌Profile ring rolling Product for Idlerrim of Excavator 



‌‌DEVELOPMENTPROJECT 

Product dimension : OD 1,341*ID 1,222* Height 96 mm
Development overviews
- Profile ring of slewing bearing is produced by two ring rolling processes.  1st ring rolling for blank  intermediate ring, Mold exchange, 2nd ring rolling for intermediate ring  final ring.


- Two molds were applied to one mandrel bar so that the first process (blank- > intermediate ring) and the second process (intermediate ring - > final ring) can be carried out at once without the need to change the mold during the process.  I have developed a program for ring mill that can carry out two ring rolling processes continuously and automatically at a time.


Achievement
- Reduced forging weight by 13 kg compared to plain ring
- The world's first ring mill program to continuously carry out two ring rolling processes in one ring mill.







Ø Developed 4 models    
Model NO.
Dimension(mm)
Weight(kg)
OD
ID
H
150LB 20in S/40
709
458
154
138
150LB 20in S/80
714
440
159
178
300LB 24in S/80
924
565
178
341
600LB 24in S/80
950
532
227
581
* 새로운 모델 계속 개발 중








‌‌엑셀롤 형상 기술을 이용한​
웰딩 넥 플랜지 형상 링 개발

- 링 압연 2공정 연속 자동 제어
- 엑셀롤 형상 제어 기술을 이용한 웰딩 넥 플랜지 형상 링
   단조품 개발